Two-component volumetric pump - Dispensing system - Supratec Syneo
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Dispensing volumetric pumps

2C Volumetric pumps

Precision dosing of two-component products with or without filler

The volumetric dispensing system is adapted to two-component products and allows the application of resins and adhesives while guaranteeing the respect of the mixing ratio and the volume to be applied. This dispensing is carried out at low pressure in order not to damage the material or sediment the fillers it may contain. The two-component volumetric dispenser guarantees a perfect mixture of the two products for ratios of 1/1 to 10/1. The range allows dosing between 0.01 ml /rev and 10 ml / rev.

There are different pump configurations depending on the component to be deposited:

  • Standard (STD) for all conventional components,
  • HFS for dispensing filled material.

Produit
  • Two-component volumetric dispenser with cartridges

    The two-component volumetric pumps allow the indexing of different types of cartridges (Euro cartridge 310cc, Semco 170cc, 340cc, 600cc and 900cc). These modules can be added to the dispenser to provide a complete, all-in-one solution. This solution offers a cartridge holder with cartridge body and cap, a capacitive level sensor, connections between the cartridge and the volumetric dispenser and an assembly plate to support the whole assembly. This cartridge holder configuration is available for all sizes of PDP volumetric pumps.

  • Two-component volumetric dispenser with syringes

    The bi-component volumetric pumps allow the indexing of different types of syringes (from 3cc to 70cc). These modules can be added to the dispenser to provide a complete, all-in-one solution. This solution includes a syringe holder, a capacitive level sensor and a connection between the syringe and the volumetric dispenser. This syringe holder configuration is available for all sizes of PDP volumetric pumps.

  • PDP-005

    Max Flowrate : 1,2 ml/min (120rpm)

    The PDP-005 volumetric pump (0.01 ml/rev) is a compact system for dispensing two-component products, while guaranteeing that the mixing ratio and the volume to be dispensed are respected. This deposit is carried out at low pressure so as not to damage the material or sediment the fillers it may contain.

  • PDP-015

    Max Flowrate : 3,6 ml/min (120rpm)

    The PDP-015 volumetric pump (0.03 ml/rev) is a compact system for dispensing two-component products, while guaranteeing that the mixing ratio and the volume to be dispensed are respected. This deposit is carried out at low pressure so as not to damage the material or sediment the fillers it may contain.

  • PDP-050

    Max Flowrate : 12 ml/min (120rpm)

    The PDP-050 volumetric pump (0.1 ml/rev) is a compact system for dispensing two-component products, while guaranteeing that the mixing ratio and the volume to be dispensed are respected. This deposit is carried out at low pressure so as not to damage the material or sediment the fillers it may contain.

  • PDP-150

    Max Flowrate : 36 ml/min (120rpm)

    The PDP-150 volumetric pump (0.30 ml/rev) is a compact system for dispensing two-component products, while guaranteeing that the mixing ratio and the volume to be dispensed are respected. This deposit is carried out at low pressure so as not to damage the material or sediment the fillers it may contain.

  • PDP-500

    Max Flowrate : 120 ml/min (120rpm)

    The PDP-500 volumetric pump (1,0 ml/rev) is a compact system for dispensing two-component products, while guaranteeing that the mixing ratio and the volume to be dispensed are respected. This deposit is carried out at low pressure so as not to damage the material or sediment the fillers it may contain.

  • PDP-1000

    Max Flowrate : 240 ml/min (120rpm)

    The PDP-1000 volumetric pump (2.0 ml/rev) is a compact system for dispensing two-component products, while guaranteeing that the mixing ratio and the volume to be dispensed are respected. This deposit is carried out at low pressure so as not to damage the material or sediment the fillers it may contain.

  • PDP-1500

    Max Flowrate : 450 ml/min (150rpm)

    The PDP-1500 volumetric pump (3.0 ml/rev) is a compact system for dispensing two-component products, while guaranteeing that the mixing ratio and the volume to be dispensed are respected. This deposit is carried out at low pressure so as not to damage the material or sediment the fillers it may contain.

  • PDP-2000

    Max Flowrate : 600 ml/min (150rpm)

    The PDP-2000 volumetric pump (4.0 ml/rev) is a compact system for dispensing two-component products, while guaranteeing that the mixing ratio and the volume to be dispensed are respected. This deposit is carried out at low pressure so as not to damage the material or sediment the fillers it may contain.

  • PDP-5000

    Max Flowrate : 1,5 L/min (150rpm)

    The PDP-5000 volumetric pump (10.0 ml/rev) is a compact system for dispensing two-component products, while guaranteeing that the mixing ratio and the volume to be dispensed are respected. This deposit is carried out at low pressure so as not to damage the material or sediment the fillers it may contain.

  • The PDPX two-component volumetric pump is a modular, customised system consisting of two different sized volumetric pumps for dispensing two-component products with different ratios (1:1 to 1:10). This application is carried out at low pressure so as not to damage the material or sediment the fillers it may contain.

  • PDC-100

    The PDC-100 controller is the control unit for the two-component volumetric pumps PDP-005 to PDP-1000. The different operating modes, speed, mixing ratio and programs are set via the 5" TFT LCD touch screen.

  • PDC-1000

    The PDC-1000 controller is the control unit for the two-component volumetric pumps PDP-1500 to PDP-5000. The different operating modes, speed, mixing ratio and programs are set via the 5" TFT LCD touch screen.

  • PDEC-100

    The PDEC-100 controller is the external control unit for the two-component volumetric pumps PDP-005 to PDP-1000. The different operating modes, speed and programs are controlled externally via a PLC using input and output signals (I/O).

Mixing ratios from "1/1" to "1/100

The two-component volumetric dispensing system is a high-precision dispensing solution that can be integrated into automated or semi-automated production lines. The volumetric pump dispenser ensures accurate and repeatable dosing of both particle-filled and non-particle-filled two-component products with a repeatability of >99%. Ratios ranging from “1:1” to “1:100” are reliable and consistent, allowing for controlled mixing.

Designed to dispense liquid or pasty materials, with or without filler, with a two-component base, the high-precision volumetric pump dispensing solution easily dispenses a wide range of products: two-component silicone, epoxy glue, polyurethane glue, methacrylate glue, but also products such as gap filer or various materials (cosmetics, foodstuffs, compressible materials, etc.)

>> Our cases studies

The endless screw system for homogeneous dosing

The two-component volumetric dosing system consists of a pump preceded by two motors. Each motor controls the flow rate of the assigned component. The flow rate is controlled by the pump according to the desired ratio. The mixing of the two products takes place in the static mixer. This is chosen according to the mixing ratio of the two components, in order to guarantee the good homogeneity of the product to be deposited.

Equipped with a worm gear, this high precision volumetric dispensing system allows a constant flow of product to be dispensed at an exact rate, without interruption or pulsation. The re-suction function allows a clean and precise cut-off at the end of the dispensing process.

>> Our static mixers